Quality tests: doors and flaps

Robotic measuring offers an automated, standardized OEM process here, e.g. for force-path behavior when opening and closing, measuring the closing energy, closing speed, closing and opening time or door unlocking force both in quality assurance and in production (end-of-line).

Quality tests for doors and doors: opening and closing

Battenberg Robotic Measuring opens and closes your vehicle doors and flaps in the laboratory or on the production line

Measure the forces that occur, such as door unlocking force, force-path characteristic when opening and closing, or quasi-static closing force when pressing into the lock.

Use of force sensors and special tools

Battenberg Robotic Measuring has force sensors and opens and closes the doors and flaps with a special tool.

The force-path curve is measured and the door unlocking force can therefore be determined. The quasi-static closing force is also determined by pressing the ajar door or flap into the lock. From the measured force-path curve, you can determine the closing force and the characteristic door brake curve. By calibrating the robotic measuring into your vehicle coordinate system, the hinge axis position of the door or the flap can be determined. In the addition test, the closing speed is determined as a function of the closing energy over the entire closing process. By repeating the trigger test while varying the closing energy and closing speed, the minimum closing energy or the minimum closing speed required to lock the door or flap can be determined.

Testing of robotic measuring to ensure quality and function

The measurement robots are specified and defined as a measurement reference in order to create a clear basis for decision-making for the final product evaluation and its approval.

Recognized and valued as a benchmark to meet the OEMs' and suppliers' acceptance scenario and to verify test results in accordance with contracted product specifications, with the aim of accepting the manufacturing quality of the product. Our factory standards and validations guarantee accurate product quality ratings, which are confirmed by our clients' auditors.

Quality assurance for global customers from the automotive, medical, aviation and lifestyle industries.

Battenberg Robotic Measuring is already being used by many OEMs and their suppliers as a standard and reference in quality assurance.

A wide range of global customers from the automotive, medical, aviation and lifestyle industries, such as BMW, VW, Audi, Ford, Daimler, Continental, Forvia, Hella, B. Braun, P&G and Lufthansa rely on Battenberg Robotic Measuring. We export our robotic measuring systems worldwide and offer service and maintenance for them.

BMW relies on Battenberg Robotic Measuring

Premium vehicles create positive emotions with their value and appearance and provide rational buying arguments with convincing functionality and high quality, which ultimately lead to a convincing purchase decision.

Functional assurance through quality tests is therefore particularly important in order to meet customer expectations and ensure satisfaction.

BMW's confidence in Battenberg Robotic Measuring is based on long-standing, trusting cooperation. Mutual enthusiasm and enthusiasm for technical progress have led to successful applications and innovations in robotic measuring for years.

BMW uses the door tests described here as a standard and reference for high-precision, reproducible and transparent quality measurements at global locations.

Benefits

  1. REPRODUCIBLE MEASUREMENT METHODS lead to validatable measurement results
  2. ECONOMICALLY thanks to modular, scalable expandability to many measurement tasks
  3. EASY TO USE via quick and easy graphical programming
  4. COST AND TIME SPANS through automation, simulation, and repeatability
  5. FLEXIBLE via parameterizable actions to program individual measurement processes
  6. VARIABLE in the exact orientation of robotic measuring on complex test objects

Overview of all use cases

For over 40 years, we have been developing and supplying measurement robots for reliable quality testing of their products for our international customers. High-precision measurement, analysis and evaluation of product specifications and characteristics is required.
In the application, quality ratings and product approvals are carried out more securely and faster in the audit process, along with significant cost reductions and competitive advantages.

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Reference customers

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